Plastic Cap Assembly Machines

Plastics & Recycling

Plastic Cap Assembly Machines

Industrial machine systems designed for cap assembly automation on plastic packaging lines and for processing recycled plastic raw material. Increases production speed, eliminates human error and turns plastic waste into value.

Key Features

  • Automatic cap feeding and assembly system
  • 60–200 bottles per minute assembly capacity
  • Modular design adaptable to different cap diameters
  • Recycled plastic granule processing capacity
  • PLC-based control and HMI touch panel
  • Faulty cap detection and ejection system
  • Stainless steel body — food-compatible application option
Plastics Packaging Recycling Food & Beverage Chemical

Detailed Product Information

In the plastic packaging industry, cap assembly is one of the most critical points of the production line. Manual assembly methods are both slow and prone to high error rates. AHF İnovasyon's PKM series plastic cap assembly machines fully automate this process, increasing capacity and ensuring quality consistency.

Caps are automatically lined up and aligned by a vibratory feeder (vibrating bowl); they are then precisely placed onto bottle necks and tightened. Optical sensors detect missing or incorrectly mounted caps and remove them from the production line. This system delivers major efficiency gains, especially in water, beverage and liquid food filling facilities that require high speed.

On the plastics recycling side, AHF also offers crushing and granulating pre-processing equipment for shredding and pelletizing washed PET and HDPE waste plastics. This equipment forms the first step of the raw material preparation line in recycling facilities.

The PKM01 and PKM02 models are designed for different bottle and cap sizes. Speed is adjusted via frequency inverter. The PLC control system logs production data, enabling OEE (overall equipment effectiveness) tracking.

Technical Specifications

SpecificationValue
ApplicationCap Assembly Automation / Plastic Waste Processing
Compatible Cap Diameter18 – 100 mm
Control SystemPLC + HMI Dokunmatik Panel
MaterialStainless Steel Body
Motor Power1,5 – 5,5 kW
FeedingVibrasyonlu Bowl Besleme Sistemi
ModelPKM01 / PKM02
Power380V / 50Hz 3-phase
CertificateCE Certified

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